The Wizard of Vaz by Galloping Wizard Designs

Home  |  Chime Design  |  Lightning Safety  |  Chips & Sawdust  |  Radio & Wire  |  Links  |


An Engineering Approach to Wind Chime Design
or
What Makes Toast, Toast ?
by Lee Hite

 

Typical Wind Chime Configuration Clearly the question should have been, what makes a chime a chime, rather than what musical notes should be selected when designing a set of wind chimes. I had originally asked that question and now find that I should have also asked, "What makes a good chime?" As my good friend Bob pointed out when faced with the challenge of designing a new state-of-the-art toaster, you first determine what makes toast, toast; rather than dried bread,  before you design a great toaster. (BTW, a fascinating story)

I used the month of December, 2000 to study, experiment, build and test nine sets of pentatonic scale (CDEGA) chimes for fundamental C2 through C7 for Christmas presents. The gifts were well received and sounded okay. However, from my research, I found some information good and  some information inaccurate, misleading or wrong. This is not surprising considering the tremendous breadth of information available on the web. While I would not consider myself an expert by any definition, and the fact that I have absolutely no musical background, I consider my findings valuable for the understanding of tubular bells and useful if you desire to build a great set of wind chimes. My experience with this project is presented here and may help you in an effort to design a great set of wind chimes.

Top

What Is A Chime?
First, we must ask what is a chime? Tubular bells (chimes) were developed in the 1880's when using regular bells became impractical in an orchestra setting because their sound so closely imitates church bells. Now, that sounds simple enough but imbedded in that explanation resides two definitions.  One definition is "a chime imitates a bell" and the other definition is that "a chime does not imitate a bell". While I found those two definitions to be true I also found that there are about three categories of chimes.

The first category is from about fundamental C6 to C8. Not unlike other percussion instruments this category is characterized by an audible fundamental pure tone with overtones mostly absent. Any existing overtones have minimal contribution to the perceived musical note. The perceived sound is the fundamental frequency and is not particularly pleasing to the ear. This sound is definitely a "non-bell" sounding chime, the loudness is low because of the small radiation surface and the rapid attenuation of high frequencies in the environment.

The second category is from about fundamental C4 to C6.  The fundamental is mostly audible and some overtones contribute to the perceived sound.  The perceived sound is not the fundamental and not the overtones but a combination of both that produce a perceived musical note. The sound is acceptable but not great. This has an "almost-bell" sound but not particularly melodious.  The loudness is acceptable but not great.

The third category is from about fundamental C2 to C4. The fundamental is present but audibly absent and there are a host of overtones.  The perceived sound is not the fundamental and not overtones but an imaginary tone created by the combination of the overtones. To the ear this is very melodious and quite pleasing.  This is clearly a "bell-like" melodious sounding chime. The loudness is quite good because there is adequate radiation surface for the many overtones.

Top

 The overtone structure for a chime in not integer harmonics as in string instruments but instead, inharmonic as in other percussion instrument. Overtones are multiples of the fundamental by X2.76, X5.40, X8.93, X13.34, X18.64 and X31.87 It was interesting to learn that not all chime frequencies contribute to the perceived musical note for all notes from C1 through C7. For example, a chime cut at fundamental C2,  the fundamental is audibly absent along with little audible contribution from the first overtone. The remaining overtones combine to produce a perceived musical note. The perceived note does not coincide with any specific overtone and is difficult to measure. In contrast to fundamental C2 the perceived musical note from a chime cut at fundamental C6 and up is mostly the fundamental frequency and overtones are audibly absent or mostly absent.

Top

The perceived musical note from a chime is more complex and more difficult to determine than I had originally expected.  I had expected this entire project to be a simple physics exercise, but not true! To gain a better understanding of the perceived note I examined a set of orchestra chimes manufactured by Premier of England.  The set was 1.5" chrome plated brass with a wall thickness of .0625 inches and ranged from C5 (523Hz) to G6 (1568Hz).  The length of C5 was 62.625 inches. The fundamental for this length is around 65 Hz, yet the perceived note is C5 at 523Hz. Measurements for other chime notes in this set of chimes indicated the perceived note to be between 7.8 and 8.3 times the fundamental. I am not certain this is the correct ratio to multiply for "Premier" chimes but clearly there is a ratio for each material and configuration involved. In fact, I believe this style of chime cannot be compared to the traditional chime tube that is "open-at-both-ends" because the orchestra style of chime is fitted with an end cap that contains a small hole in the end cap.

Top

The physics of a perceived note:
To make a great set of wind chimes it is not necessary to understand why a chime note behaves as it does, but in my case I find it necessary. It turns out that several other people have spent time investigating the "missing fundamental" and the "perceived note' from a chime.  One such source is HERE, another HERE,   and
HERE 

I spoke with the folks at Musser Chimes and confirmed that indeed the process of tuning a chime is a complex process of accounting for all frequencies from the fundamental to the many overtones. 

An integral part of the "perceived note" effect is the sensitivity of the human ear to loudness and to frequency. You can see the loudness sensitivity range and frequency sensitivity range of the ear by viewing the Fletcher/Munson "Equal Loudness Curves" found HERE  Clearly the ear has more sensitivity in the range from about 300 Hz to about 4 KHz than at other frequencies. 

Top

Chime Emulation:
There is a terrific piece of shareware software "Windchime Designer V1.0" by Greg Phillips that will emulate a chime for any note in many different scales.  It will help you determine what notes sound good on chimes and what scale to use. In addition, there is a comparison calculator that can determine the length of tube once you have a measured length as a reference.  An updated version (2006) is available HERE.  The older version requires a sound card, is for older computers and is no longer available on the web. If you want a copy you can download from my site Chime.exe

In case you have trouble unzipping Greg's new version here are the two files you need. Chime32A.exe  and TUNING.DAT

Top

Note selection is mostly a personal choice.  I chose the pentatonic scale to build the nine sets of chimes; however, I discovered later in the year that there is probably a better choice.  The pentatonic scale was a safe choice and sounds very good close to the chime set but not so good at a distance.  A set of chimes designed for the C2 or the C3 octave have very good acoustic radiation properties and can easily be heard at a distance of 150 feet. The problem is that at that distance the ear has difficulty detecting the separate notes of the pentatonic scale (CDEGA).  All notes (CDEGA) had a strong tendency to sound alike at a distance of 150 feet.  The next set of chimes will be designed for notes that have considerable separation but maintain an overall coordinated sound.  (More work is required to determine the correct notes for this approach.)

Top

Tuning:
If you are building "non-bell sounding" chimes and attempting to excite exact notes, exact tuning is required. If you desire "bell-sounding" chimes, cutting a tube to the length suggested by the formula listed below and used in the attached Excel work sheets should be adequate.1"Brass   3/4"Copper    3/4"Alumnium   1"Alumnium  

Attempting to tune a low frequency tube to the exact frequency for fundamental C2 through C4 is largely a waste of time because the perceived sound is dependent on the many overtones and not the fundamental.  Having said that, I want to emphasize that good tuning will certainly help to accurately produce the appropriate overtones for the selected note, particularly for the higher notes.

To get an idea about the difficulty in choosing a chime note to match a chosen musical note see the Excel sheet ChimeFreq. This will give you a colored picture of the many overtones present for each note and on how any specific frequency is created by more than one chime.  You can see the wide range of notes present in a single chime by observing the horizontal axis. The diagonal axis represents the many different opportunities for a specific frequency to be generated.

In addition to the many overtones present for each chime we have the difficulty of knowing which overtones are prominent for each note because of the ear's sensitivity as represented by "The Equal Loudness Curves".  As you might suspect, the prominence of a particular overtone changes as we move up the scale.  For a typical ear sensitivity range of 300 Hz to 3 KHz,  see the sheet named 300Hz-3KHz. Obviously this is not the entire audible range of the ear but is presented as a simple example of the limited ability of the ear to hear all the frequencies generated by the overtone structure. In particular, the range of C2 to C3 contain a large number of audible overtones while the range of C5 to C7 contains very few.  The range of C2 to C4 produces the most melodious sound and is the easiest set of chimes to build.  Precise tuning (+ or - .1Hz) is not required.

Top

Location  for mechanical support:
Chime support is at a node point which is 22.42 % from the either end. I did find it very easy to destroy the Q (hang time) of a hi-Q chime by improper support.  Thin wire, rubber grommets and plastic inserts all worked but contributed to a lowering of the Q. Nylon plumb line with no inserts  worked  the best. Of course it is necessary to de-burr and burnish the drilled support holes to minimize wear and tear of the line.  Sources for rubber or plastic grommets include  Radio Shack, Home Depot, Lowes and your local model airplane& hobby store.

Top

Frequency measurement:
We can measure the fundamental frequency and the overtone content with DSP (digital signal processing) via FFT (Fast Fourier Transform Analysis), but from a practical stand point I found it of little value in determining the actual musical note.

An octave band filter between the accelerometer and a frequency counter made it easy to choose the overtone the counter would measure.  Using a period measurement and converting to frequency solved the issue of a short hang time.

A commercial electronic music tuner by Krog worked well for fundamental measurements but can be tricky because of the short hang-time from the chime.

A software solution is to use a good piano tuning program. I found a shareware program "Tune Lab 97 worked well once you were close to the desired frequency. TuneLab 97" is available HERE .  This is particularly good if you are attempting a very exact tune because it also compares the phase of the chime to the internal clock of the computer. If you need to tune the phase between many chimes then "TuneLab 97" makes it easy.

Top

Mechanical support for frequency measurement:
I had good success supporting the chime horizontally at both nodes, one by a rubber band, and at the other node by a thin wire attached to an accelerometer.  The accelerometer eliminated the annoying background noise when using a microphone.

Top

The Striker:
StrikerOrchestra chimes, of course, need a human to strike the chime and a rawhide-covered rubber mallet works well for that application.  However, for wind chimes there is little strike energy available from the wind catcher so preserving and applying that energy is the challenge. I tested a number of strikers and found that maximum strike energy can be applied by using a 2" diameter oak disk machined to a knife-edge and loaded with about 1oz of weight. I also used a small 1/16-inch brass tube about 5 inches long as an axle for the disk.  The axle keeps the disk horizontal during rapid and sudden movements.  The small diameter disk was used to prevent the striker from striking more than one chime at a time.  Attempting to strike several chimes together to produce a chord was a waste of strike energy and ineffective.  There is little strike energy available to start with and attempting to strike a musical cord with a chime is, at best, disappointing.

There are two locations on the chime that work well for striking. If you are building a "non-bell sounding chime" for fundamental C6 and up, striking at the center or the end works equally well.  On the other hand, if you are building a "bell sounding" chime it is important to excite all possible modes for good overtone representation. This is easily accomplished by striking at the very end of the chime.  Striking at the end will assure the excitation of all modes since all modes exhibit high impedance at the end of the chime.

Top

Choice of Material:
As I am sure many already know, the choice of material makes a considerable difference in the timbre of the chime sound.  I tuned three tubes of the same diameter and wall thickness made from brass, copper and aluminum to the same fundamental frequency of C2.  The resulting timbre was as different as day and night.  I suspect the difference in perceived sound is because of the varying ability of the material to support overtones in varying degrees of loudness.  Researching this effect was way beyond the scope of the project.  Aluminum had the very best overall sound for fundamental C2.

  1. For the "non-bell sounding" chime tuned to fundamental C6 there was little noticeable difference among the three materials.  This is not surprising because there is a lack of overtones at these frequencies and the chime approaches a pure tone at the higher frequency.    Good tubing sources seem to becoming more scarce at time goes on.  Here are a few I found but I have no personal experience with them. 

Top

Source of Tubing:

Aluminum Tubing

AirParts Inc

TexasTowers.com   (I would start here)

Brass & Copper Tubing

H &H Tube & Manufacturing Co.      Brass & Copper

Always try your favorite building supply store like 
Home Depot, Lowe's,  etc.

I have had considerable success in locating brass and aluminum tubing at my local metal recycler.

Top

Measuring Tape:
I found it much easier to work in millimeters rather than inches.  The problem was finding a tape measure that uses mm here in the USA.  I found one made by The L.S. Starrett Company and it is model # CS1-8ME12.  Lowe's Home Improvement carries the item but only at their web site.  It cost about $10-. Another possibility is L.S. Starrett model # CH12-10DME

Top

Conclusions:
Clearly there is more to a chime than I had anticipated and I am sure I did not learn all that there is to know about the physics of a chime. This was a Christmas present project and not a focused research project. I am convinced that it is not necessary to tune a set of "bell-like" chimes designed for a musical note from fundamental C2 through C4 because the formula achieved the desired frequency within 2 Hz.  Tuning to achieve an accuracy closer than 2 Hz was a waste of time.  However, for a fundamental note from about C5 and up, tuning is required.  Having said that, I  am not convinced that choosing a musical note for the range from C2 through C4 by choosing the fundamental frequency is the correct approach. The actual musical note depends upon the configuration of the overtones and they are dependent on the choice of metal used to manufacture the tube.  Therefore, the correct length is not the length for the fundamental note but a length longer than the fundamental.  I leave the determination for the correct tube length to achieve an exact musical note for another time.  However, building a set of chimes for fundamental C2 or C3 sounds very melodious and is definitely worth the effort. Also, for or a chime set between C2 and about C4 I  believe it is necessary to spread  the notes apart so they maintain their individuality at a distance.

Top

Calculations:
Here it was necessary to keep my eye focused on the goal of building wind chimes rather than pursuing an occupation for true calculations, so I cheated a little.  Rather than be faithful to all the physical constants of density, Young's modulus, material temperature, speed of sound, and so on, I chose to use a single correction factor E (based on actual measurement) into the traditional formula.  This correction factor allowed me to move easily among materials.

Top

 

Update December 2002 - 2007

Another engineer (Chuck's Chimes) has posted a very good site on this subject and I would encourage you to look over his site.  He addresses an issue that we looked in to but never completed and that is the resonance of the air column matching the resonance of the tubing.  The site contains a nice calculator for determining length based on his approach.  

Please see   http://mysite.verizon.net/cllsj/windchimes/home.htm

Pre-calculated lengths for tubing can be found at these links

1"Brass      3/4"Copper       1"Alumnium       3/4"Alumnium

For a different material size use the formula below.

Formula for the length of an open end tube at a specific frequency.
L (mm) = ( ((E*3.14159*K*V)/F))*10
L (inches) = (
((E*3.14159*K*V)/F))/2.54

Top

L= Length of chime
K= Tubing size and wall thickness constant
ID = Tubing inside diameter (inches)
OD = Tubing outside diameter (inches)
E = Correction factor determined from measured data.  Suggest 1.15
V= Velocity of sound  (cm/s)
F = Frequency (Hz)
K = (
((ID*2.54*0.5)^2+(OD*2.54*0.5)^2))/2
   

Approximate Speed of Sound cm/s 

Brass

Aluminum

Copper

Pyrex TM  

Lucite™

Steel 

Cast Iron

359,000

500,000

375,000

517,000

184,000

 500,000 

448,000

Top

Suggested Reading
Thanks to the suggestion of a visitor (Larry) here is a book "The Physics of Musical Instruments by Neville H. Fletcher, Thomas D. Rossing" available at eBay HERE that has a great chapter on chimes and bells.  

 and some very good links on the subject:

http://www.hibberts.co.uk/index.htm This site has not only nice pages on bell sounds and tuning but offers free software that lets you listen to the effects of overtones and allows you to tune your bell or chime using a sound card and microphone. Really nice.

http://www.msu.edu/~carillon/batmbook/index.htm Chapter 5: The Acoustics of Bells is a nice introduction to bell physics.

http://www.mmk.ei.tum.de/persons/ter/top/pitch.html Psychoacoustics of pitch perception.

http://www.mmk.ei.tum.de/persons/ter/top/strikenote.html The strike note of bells.

Thanks Larry.....

Additional Reading

The missing fundamental effect
The missing fundamental (Hanover College)
Fletcher/Munson Curves
Tune Lab 97 software

Top

A Few Sources for Chimes

 Wind Chimes Free Shipping

Wind Chimes & Gongs

The Wind Chime Page

Top

Last updated on 12/09/2007

 
 

http://home.fuse.net/engineering/    All Rights Reserved1996/2008      e-MAIL