The Woodshop


The Art of
Joinery


Bisquit

Box

Butt

Dado

Dove Tail

Dowell Pin

Edge

Mortis and Tenon

Rabbet

Spline

This studio, a space I make things in, is a place of sawdust... and music.  It is a basement originally inhabited by such eloquent items as the canning stove, water heater, coal furnace, laundry, and other facilities formerly used to keep the house running.  Now such tools as power saws, sanders, joiners, and routers now quietly inhabit this place.

It is when they feel my presence they can sing forth while helping create useful works of art and function.  They have aided in making possible many hundreds of items including desks, chests, tables, chairs, cabinets, beds, couches (futon frames), shoe cabinets, shelves, trays, holders, drawers, doors, stands, and… hundreds of other things.

My tools are old and by "Norm" standards, are probably deemed outdated.  But, they are somewhat unusual tools that I am use to.  My biscuit joiner is an old Elu from the 1980s, like Norm once had.  One of my sanders is a rare Skil Sandcat 2½ x 16 belt sander.  I currently have no Sears power tools.  I mostly have garage sale finds i.e. a B&D 1960s drill.

I also have lost of old hand tools handed down from my father and several uncles.  I doubt that there is anything of any antique value. 

 

The jigs I have are all home made.  The box joint jig, the sliding panel cutter for the table saw, and the router table (similar to Norm's) are what I constructed. 

The dust collection system is all home made including the automated Rube Goldberg blast gates.   These gates are powered by 25lbs of compressed air and is activated by a two way solenoid refrigeration valve.  The actuator is a 3/4" air piston.  The blast gate it self is a $6.00 4" from the Penn State tool catalog.  The springs were from a flea market.   The valves and pistons were from Mendelsons Surplus in Dayton Ohio.   I installed a relay in each stationary tool so that, when powered up, it closes the circuit and opens the refrigeration valve, which allows air to pull open the blast gate.  When the gate is fully opened, a small micro switch closes a circuit that energizes a relay that sends power to the dust collection motor.  As the gate is de-energized the residual air is passed back into the other side of the piston keeping dust from getting into the piston.  I found that if it weren't for the automated blast gates, the dust collection system would never get used. 

This is a fun woodshop.  The real ordeal happens in the finishing room.  This is also where the real miracles occur.  

My Beliefs on
Pigmented Stains

A Few Examples


Aquarium Stand
that doesn't look like one

Vanity Fair

A Good Knight's Sleep

Poplar!

We Even Do Doors

An Island Onto Itself

Millwork To Match

A Place For The She Shoe
and The Shoes In Their Place

A few more examples are in
My House.

My woodshop has been a much loved experience for me.  It all began in circa 1985 with the need for a Stereo Cabinet.  But first, for practice, I built an Amish linen cabinet with a raised panel door.

It was a simple cabinet consisting of several board feet of recycled pine boards.  It stood about 6 ft tall.

The panels I made on the table saw.  I don't remember how I joined the styles and rails.  At the time I did not have a biscuit joiner or a dowelling jig.  I probably used hand-made mortis and tenon joinery.